4 Best ways to remove flat head rivet without a rivet tool

1. Drill It Out

Best for: Most types of flat head rivets (especially if you can access the rivet head clearly)

What you need:

• Electric drill

• Drill bit (slightly smaller than the rivet shaft)

• Safety glasses

Steps:

1. Put on safety goggles.

2. Use a center punch to create a small dimple in the center of the rivet head to guide the drill.

3. Slowly drill through the center of the rivet head until the head comes off.

4. Use a small punch or screwdriver to push out the remaining shaft.

Tip: Go slow to avoid damaging the surrounding material.

2. Grind Off the Head

Best for: When the rivet head is exposed and you're not concerned about surface finish

What you need:

• Rotary tool (like a Dremel)

• Cutting or grinding bit

• Safety goggles and gloves

Steps:

1. Carefully grind off the flat head of the rivet.

2. Once the head is gone, tap out the remaining shaft with a punch and hammer.

Caution: Sparks may fly — wear protection and avoid flammable surfaces.

3. Chisel and Hammer

Best for: Older or loose rivets in softer material

What you need:

• Cold chisel or flathead screwdriver

• Hammer

• Punch

Steps:

1. Place the chisel under the edge of the rivet head.

2. Tap gently to loosen or shear the head off.

3. Once the head is off, punch the shaft through the hole.

Note: This method may dent or damage the work surface — use with care.

4. Punch and Tap Method (for Soft Rivets)

Best for: Soft metal rivets like aluminum or brass

What you need:

• Nail or metal punch

• Hammer

Steps:

1. Place the punch in the center of the rivet.

2. Firmly tap with a hammer to push the rivet through.

3. If the head doesn't come off, combine with the chisel method.

Ideal for: Thin material or when you don't want to drill.

⚠️ Important Safety Tips:

• Always wear eye protection.

• Secure the workpiece to prevent movement.

• If you're working on a sensitive surface, place masking tape around the rivet to avoid scratches.