What size machine screw for electrical box

For most standard electrical boxes, a #6-32 machine screw is commonly used, particularly for mounting covers and devices. These screws have a #6 diameter thread and 32 threads per inch. For mounting devices like outlets and switches, the box will typically have pre-threaded holes or molded bosses that accept the mounting screws provided with the device. Here is a detailed breakdown:
#6-32 machine screw

Common Screw Sizes for Electrical Boxes and Devices

  • #6-32 machine screws are the most common size used to secure electrical outlets and switches to the electrical box. The "6" refers to the screw diameter, and "32" refers to the threads per inch. These screws are machine-threaded to fit the threaded holes in electrical boxes.
  • For junction boxes (often ceiling or larger boxes), screws are usually #8-32. These are a bit larger and are used for securing heavier fixtures or junction box covers.
  • Grounding screws are typically #10-32, often green-colored, used to secure ground wires to the outlet or box.

Screw Length

  • The standard length for mounting screws for outlets and switches is usually 1 inch, but lengths can vary depending on the installation. For example, if the electrical box is recessed deeper into the wall, longer screws up to 2 inches may be necessary to securely fasten the device.
  • Junction box screws and ceiling box screws are often around 1 to 1-1/4 inches long.

Screw Type and Material

  • The screws used are machine-threaded to match the threading in metal electrical boxes. It is important not to use wood screws or drywall screws, as these will not fit properly and can damage the box.
  • Screws for electrical sockets and switches often have a raised countersunk head and are typically nickel or zinc plated for corrosion resistance.

Summary Table

Application Screw Size Thread Type Typical Length Notes
Electrical outlets/switches #6-32 Machine thread 1 inch (standard), up to 2 inches if needed Most common for mounting devices
Junction boxes #8-32 Machine thread ~1 to 1-1/4 inches For securing box covers or heavier fixtures
Grounding screws #10-32 Machine thread Varies Usually green, for grounding
In conclusion, for most electrical boxes and outlets, #6-32 machine screws are the standard size to use. Make sure to select the appropriate length based on the depth of your electrical box to ensure a secure and safe installation.

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